At FlexSystems, we specialize in creating high-impact Promotional PVC patches that outlast and outshine traditional embroidery. Whether you need rugged branding for outdoor gear, tactical patches for military uniforms, or vibrant logos for corporate giveaways, our custom PVC solutions deliver unmatched durability and detail.
As a USA Manufacturer based in San Diego since 1994, we offer the unique advantage of faster turnaround times, medical-grade eco-friendly materials, and Berry Amendment compliance.
Promotional PVC patches are flexible, rubber-like badges made from Polyvinyl Chloride (PVC). Unlike embroidered patches which use thread, PVC patches are molded from layers of colored plastic. This process allows for waterproof, weather-resistant designs with sharp, crisp lines that will not fade, fray, or peel over time.
For brands looking to optimize their visibility, these patches offer a modern “3D” look and feel that instantly grabs attention. They are the standard for industries where durability is non-negotiable, including military, law enforcement, and outdoor retail.
Key Benefits of FlexSystems PVC Patches:
When ordering custom PVC patches, one of the most common decisions is choosing between a 2D or 3D look. Both offer a high-quality finish, but they serve different aesthetic needs.
2D PVC Patches
A 2D design features flat, raised layers. The text and artwork are elevated above the background, but the top surface of the raised area is flat (like a plateau).
3D PVC Patches
A 3D design uses sculpted, rounded surfacing. The raised areas have a curvature (like a dome), giving the patch a realistic, multi-dimensional appearance.
How you attach your patch is just as important as how it looks. We offer varied backing styles to suit your specific application.
Heat seal PVC patches come with a specialized adhesive backing that activates when heat and pressure are applied.
For gear that requires flexibility, velcro PVC patches are the industry standard. We attach a hook backing to the PVC patch, allowing it to adhere securely to the loop field on tactical vests, backpacks, or operator hats.
All our patches come with a sewing channel—a thin, recessed groove around the border that makes it easy for a sewing machine to stitch through without damaging the design.
We are proud suppliers to the military and government contractors. Our patches are Berry Amendment compliant (when specified), ensuring 100% US-based production materials and labor. From morale patches to unit insignia, our PVC survives the field.
Saltwater and sun destroy embroidery. Our PVC patches are used by scuba diving companies, outdoor apparel brands, and footwear manufacturers because they do not rot or fade.
From branding scrub bags to corporate polo labels, our medical-grade resin is safe, clean, and professional.
We are not just a supplier; we are a USA Manufacturer.
What is the difference between custom PVC patches and embroidered patches?
PVC patches are made from soft, flexible plastic that is waterproof and durable. Unlike embroidery, they do not fray, fade, or absorb water/dirt, making them superior for outdoor use.
Can you make 2D PVC velcro patches?
Yes. 2D PVC velcro patches are one of our top-selling items. We sew or heat seal high-quality hook backing onto the patch for a secure fit on tactical gear.
Do you offer heat seal PVC patches?
Yes. We apply a specialized heat-activated adhesive to the back of the patch. We also offer in-house heat-sealing services to ensure the bond is applied correctly to your merchandise.
Are your patches made in the USA?
Yes. FlexSystems creates molds and manufactures parts in El Cajon, California. We also have import options if budget is the primary constraint, but our flagship quality comes from our US facility.
What is the minimum order quantity?
For our USA-made custom PVC patches, we have a 25 MOQ
