When your brand reputation, tactical team identity, or corporate image relies on the details, the quality of your branding materials matters. At Flexsystems, we specialize in manufacturing USA made PVC patches that withstand the harshest elements while delivering crisp, vibrant designs that traditional embroidery simply cannot match.
Located in San Diego, California, Flexsystems is the industry leader in domestic manufacturing of soft rubber and PVC labels. Unlike competitors who outsource to overseas factories, our “Made in the USA” guarantee means faster turnaround times, superior material quality, and strict adherence to US labor and environmental standards.
Whether you need custom PVC patches for military gear, outdoor apparel, or medical equipment, we provide the solution that won’t fade, fray, or peel.
In a market flooded with cheap imports, sourcing domestically offers strategic advantages for your business.
1. Speed and Agility
Ordering from overseas often means waiting 4 to 6 weeks for delivery, with the risk of shipping delays. Because we manufacture our USA made PVC patches right here in San Diego, we can offer significantly shorter lead times. We can prototype and produce your order while imports are still sitting in a shipping container.
2. Berry Amendment Compliance
For military and government contracts, sourcing domestic products is often a requirement, not a preference. Our patches are Berry Compliant, meaning they meet the Department of Defense standards for American sourcing. If you are outfitting a unit or supplying government agencies, Flexsystems is your trusted partner.
3. Superior Material Quality
We use medical-grade, non-toxic PVC materials. Our proprietary blends are formulated to resist saltwater, UV rays, and extreme temperatures. While imported patches often use fillers that crack or yellow over time, our custom PVC patches are built to last as long as the gear they are attached to.
One of the most common questions we receive regarding custom PVC patches is the difference between 2D and 3D molding.
Note: We frequently process orders for 2D PVC Velcro patches for tactical teams requiring high-contrast, easy-to-read unit insignias.
A patch is only as good as its application method. We offer a variety of backings to suit your specific application, from industrial workwear to removable tactical identification.
Heat Seal PVC Patches
Heat seal PVC patches are ideal for permanent application on uniforms, hats, and bags. These patches come with a specialized adhesive backing that is activated by a heat press. This creates a bond that is incredibly difficult to break, ensuring the patch stays effectively “welded” to the fabric, even through industrial laundering.
Velcro PVC Patches (Hook and Loop)
For gear that requires interchangeable branding, Velcro PVC patches are the gold standard. We sew or heat seal high-quality hook backing directly onto the PVC patch. This allows for easy removal and replacement on tactical vests, helmets, and backpacks.
Sew-On Channels
For the most traditional and rugged attachment, we can mold a sewing channel (a thin groove) around the border of the patch. This allows a sewing machine to stitch through the PVC easily without ruining the aesthetic of the design.
Flexsystems is not just about PVC. We are pioneers in sustainable branding. In addition to standard PVC, we offer medical-grade , quality materials. This is a phthalate-free, corn-based alternative to traditional PVC that offers the same durability and feel but with a significantly lower carbon footprint.
If your company has strict sustainability mandates, ask us about creating your custom PVC patches using our eco-friendly bio-material.
Military and Tactical
From morale patches to official unit insignia, our 2D PVC Velcro patches are field-tested. They do not absorb water or mud, making them perfect for field operations where embroidered patches would become heavy and illegible.
Medical and First Responders
Sanitation is critical in medical environments. Unlike fabric patches that can trap bacteria and fluids, our PVC patches can be wiped down and sanitized with alcohol or industrial cleaners without damage.
Outdoor and Marine
Saltwater destroys embroidery. Our USA made PVC patches are impervious to sea spray and intense sunlight, making them the preferred choice for marine branding, fishing gear, and heavy-duty outdoor apparel.
To help you make the best decision, here are answers to common questions about our manufacturing process.
What is the difference between PVC and embroidery?
PVC (soft rubber) is waterproof, fade-resistant, and durable. It does not fray or hold dirt like embroidery thread. PVC allows for finer detail and 3D layering that thread cannot achieve.
Do you offer “Rush” services for USA made PVC patches?
Yes. Because we manufacture in San Diego, we can accommodate rush orders that overseas suppliers cannot. Please contact our sales team immediately to discuss your deadline.
Can you make 2D PVC Velcro patches?
Absolutely. 2D PVC Velcro patches are among our most popular products. The 2D design ensures the text is crisp and readable, while the Velcro backing allows for easy attachment to tactical gear.
How do I apply heat seal PVC patches?
Heat seal PVC patches require a commercial heat press for proper application. Household irons generally do not provide enough consistent pressure or heat. We provide detailed application instructions with every heat seal order.
What is the minimum order quantity (MOQ)?
We pride ourselves on flexibility. While many competitors require thousands of units, Flexsystems can accommodate smaller runs for custom domestic orders. Contact us for a quote based on your specific volume.
Don’t compromise your brand integrity with inferior imports. Choose the durability, quality, and speed of USA made PVC patches. Whether you need heat seal PVC patches for a corporate uniform rollout or custom PVC patches for a tactical team, Flexsystems has the technology and the talent to make it happen.
Ready to get started? Upload your art file today for a free quote, or call our San Diego team to discuss your project.
